What is a Swash Plate? 
 A swash plate is commonly used in hydraulic pumps and motors, playing a crucial role in the bidirectional conversion of mechanical power and hydraulic power. 
 
 Functions of Swash Plates 
 In axial piston pumps and motors, the swash plate, as a flat disc-shaped component, can tilt or shift. This tilting motion alters the angle of the piston relative to the axis of rotation, adjusting the flow of hydraulic oil, thereby controlling the speed and direction of the hydraulic system. This functionality allows for precise control of machinery, such as construction equipment, manufacturing machinery, and other industrial applications. 
 
 Machining Techniques Required for Swash Plates 
 1. Heat treatment – stress relief annealing/soft nitriding 
 2. Machining – turning, milling, boring, drilling, tapping, lapping 
 
 Key Characteristics of the Production of Swash Plates 
 * Surface hardness and compound layer thickness requirements are necessary, and these are specifically inspected during the heat treatment process to ensure compliance. 
 * Specific requirements for hole diameter, hole spacing, and perpendicularity are met through tooling confirmation, tool lifespan management, and periodic inspections of tool bars in the machining process to achieve the required precision. 
 * Surface roughness requirements are addressed using mirror lapping surface processing techniques, enabling the cast iron to achieve a smooth surface with Ra of 0.2µm and even obtaining recognition through patent of techniques. 
 
 Conclusion 
 World Known Precision Industry (WKPT) has gained recognition from international major brands for manufacturing of swash plates for hydraulic pumps, achieving stable mass production of swash plates. If you have related swash plate machining needs, feel free to contact WKPT to meet your product requirements.

Swash Plate for Hydraulic Pumps

What is a Gearbox Cover? 
 The gearbox cover, also known as the transmission cover or casing, is a protective shell used to enclose and shield the gearbox or transmission components in vehicles or machinery. 
 
 Functions of Gearbox Covers 
 The gearbox cover is designed to house gears, shafts, and other internal components, protecting them from external factors such as dust, debris, and moisture. It also helps prevent the entry of lubricants, ensuring the smooth and efficient operation of the transmission system. 
 
 Machining Techniques Required for Producing Gearbox Covers 
 Turning, milling, broaching, drilling, tapping – these are commonly used machining techniques for manufacturing gearbox outer covers. 
 
 Key Characteristics of Manufacturing Gearbox Covers 
 The production of gearbox covers requires attention to specific characteristics, including: 
 * Hardness specifications, with special inspections during heat treatment to ensure the hardness meets the required standards. 
 * Hole diameter, concentricity, and perpendicularity have specific requirements. During the machining process, mold verification, tool lifespan management, and timely inspections of toolbars are crucial to achieving the required precision. 
 
 Conclusion 
 World Known Precision Industry (WKPT) has extensive experience in manufacturing power system components for vehicles and machinery for international giants. This includes gearbox covers, casings, flywheel casings, and other parts. With well-planned machining processes, the material properties, and precision requirements of these components can be successfully met. If you have machining needs for power system components, feel free to contact WKPT to start your product projects.

Gearbox Cover for Agricultural Machinery

What is a flywheel housing? 
 The flywheel housing, also known as a bell housing, is a component of an internal combustion engine used to encase the flywheel and connect the engine to the transmission. 
 
 Functions of the flywheel housings 
 The flywheel housing serves as a protective casing for the flywheel, facilitating the connection between the engine and the transmission. Additionally, it provides necessary support and protection for the flywheel, clutch assembly, and transmission components. 
 
 Machining techniques required for producing flywheel housings 
 Mechanical machining techniques such as turning, milling, drilling, tapping, and thread cutting are commonly used in the production of flywheel housings. 
 
 Key features in the production of flywheel housings 
 As a component designed to protect the flywheel, the raw material hardness must meet specified standards. There are specific requirements for hole diameter, perpendicularity, and positional accuracy. During the machining process, mold verification, tool lifespan management, tool holder periodic checks, and statistical process control (SPC) are employed to achieve the required precision. 
 
 Conclusion 
 World Known Precision Industry (WKPT) has years of experience in manufacturing powertrain components for foreign vehicle and machinery systems, including gear housing and flywheel housing. Through well-planned mechanical machining processes, the material's mechanical properties and precision requirements for these components can be met. If you have machining needs for power system components, feel free to contact WKPT to complete the production of power system components.

Flywheel Housing for Consturction Machinery

What is a Yaw Brake for Wind Turbine? 
 The wind power generator yaw brake is a component within the yaw brake system of a wind power generator. Its primary purpose is to immobilize the generator when the turbine blades face the wind. 
 
 Functions of Yaw Brakes 
 The wind power generator yaw brake serves different functions depending on the system. It primarily controls the direction of yawing, manages the operation of rotor blades, and serves the emergency function of stopping the rotation. 
 
 Processing Techniques Required for the Production of Yaw Brakes: 
 1. Mechanical machining – milling, drilling, boring, tapping 
 2. Surface treatment – surface coating 
 3. Assembly (if required) – piston components, O-rings, oil seals, brake pad assembly 
 
 Key Characteristics of Yaw Brakes Production 
 The material requirements are stricter than general FCD standards. Some products demand higher impact values at low temperatures, so the optimization is considered in both composition and design. 
 
 In the mechanical machining process, production involves process design, tool selection, and fixture design according to the drawings. Under the quality management framework of IATF 16949, precision machining is carried out to achieve high-quality finished products. 
 
 In compliance with the corrosion resistance requirements of ISO 12944, our finished parts can meet corrosion resistance requirements of C3M (240 SST) or C4H (720 SST) during the painting process. 
 
 Conclusion 
 World Known Precision Industry (WKPT) is a Taiwanese manufacturer specializing in the production of key components, namely the "yaw control system" and "brake cylinder body," for wind power generators. The components produced by WKPT have been used in both onshore and offshore wind turbines. If you have machining needs for the yaw control system or brake cylinder body of a wind power generator, welcome to contact WKPT for finishing the critical braking system production in wind power generation.

Yaw Brake for Wind Turbine

Manufacturing Techniques for the Electronics Equipment Industry 
 In the electronics equipment industry, such as semiconductor testing equipment or circuit board manufacturing equipment, each device has different functions and characteristics. However, they share common requirements: 
 
 Precision: Precision is a fundamental requirement for electronic equipment and its components. Precision affects the assembly time of the equipment, which, in turn, impacts the time cost for customers in the electronic equipment industry. 
 
 Durability: Electronic equipment emphasizes processing speed, aiming to produce more products within a given time frame. Equipment downtime due to component failures can lead to delays in delivery, resulting in time cost losses for customers. 
 
 Compliance with Regulations: Given the predominance of exporting in the electronic equipment industry and the increasingly strict regulations on sustainability and environmental protection, equipment components must also comply with environmental regulations. 
 
 Conclusion 
 World Known Precision Industry (WKPT) has accumulated years of experience in mass production casting processes, initially in cast iron and expanding to aluminum alloy processing. WKPT's machining performance includes various types of products such as aluminum blocks, pipes and extrusions. From raw material procurement, machining, surface treatment, product assembly to packaging logistics, WKPT offers more than just machining. If you have machining needs for aluminum alloy components, feel free to contact WKPT to bring your product to reality.